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scooterfrog
scooterfrog Reader
4/27/25 7:37 p.m.

Fixed headlight wiring and new headlight.

  Colors are backwards compared to my Hanes manual.  Unless we want to unflash to pass 

 

Cut back frame rails as part of my chrome bumper conversion

 

 

 

Question  Paint the lower valence yellow (rustoleum lemongrass or sun yellow )or leave it black.  both are an ok match for the awful paint.  Repaint is not in this years plan

scooterfrog
scooterfrog Reader
5/4/25 7:15 a.m.

In reply to scooterfrog :

Okay so I spray bombed the lower valance with Rust-Oleum Sun yellow which is not a bad match for what I have. Then I got that chrome bumper on and I have to say who thought rubber bumpers was a good idea. 

My 22-year-old Polisci major daughter with no interest in cars said that 75 lb bumpers on both ends of the car seems like a really bad idea for something powered by hamsters.

I also think I finally got all the vacuum leaks fixed. It starts right up idles around 900 which is 800 plus or minus 100 like spec.

Found a broken exhaust hanger

Repast another glass fuse with modern inline fuses 15 amp. I think I have one glass fuse left. My big concern is that if they ever blow when I'm out I'll never be able to find a replacement.

Lastly, freed up the parking brake handle and the parking brakes in the drum. One step closer to inspection 

 

 

 

 

scooterfrog
scooterfrog Reader
5/12/25 3:07 p.m.

slow weekend mothers day

cleaned up wiring.  all the wires a brown until you wash off the dirt 

replacement hazard sw arrived  horray it works

muffler hanger

unstuck the parking brake

mounted the front bumper

painted the lower grill valence yellow (ish)  and put the silly 76 grill in and treated the opening to nice black paint.  eventually i will get a  grill

next:

remount front turn signals

still reverse and brake lights

 

 

i think i got all the vacuum leaks  it will idle at 800 +/-.   first start needs a bit of cranking (maybe a bit of choke would help),  but after the fist start it turns over immedeately

i have not done plugs wire cap, coil or set the timing yet.

my valve cover breather to carb is now gone  I plugged the big port on the carb and got a little blue  vent breather  for the valve cover.  and the gulp valve plug on the manifold needed a  rubber gasket one.   tool box drawer liner makes nice rubber gaskets for non critical spots.   

XLR99 (Forum Supporter)
XLR99 (Forum Supporter) GRM+ Memberand SuperDork
5/13/25 7:34 a.m.

Nice progress on this! 

Recon1342
Recon1342 UltraDork
5/13/25 10:41 a.m.

Carburetors are my favorite type of voodoo.

I bet when you get the ignition tuned up it will be a whole new beastie...

scooterfrog
scooterfrog Reader
5/28/25 4:21 p.m.

Slow weekend.  gaduation from college for my daughter

revers wires, lights / switches.

the switch is bad,  as is the wire to the switch,  as is the wire from the switches and the grounds .  no lights when positive is applied to the green with brown tracer.  no voltage on the green

i added new grounds to the revers lamps,  and the lamps both light when i take power from the trunk lid

 

I will try and clean the switch,  i made the access hole fo th swithce begger  s now i dont need to drop the trans to change the sw.  (some prior owner made a hole,  but it was too small)

need a block off plate for hole in tunnel.  sheet metal  or plastic  ( from a laundry detergent bottle) its a 2 inch circle

its not hard,  it just take a lot of time.  i expected to need to rewire the reverse lights because there was a random wire to a random dash switch to the trunk,  and the reverse lights were disconnected from any harness.  so now its just confirmed.

 

oh and we are down to 3 potential names. 

  • tyrion  (a yellow haired midget) 
  • banana mobile think blue chiquita banana sticker type oval gumballs on the doors,
  • minionmobile (despicable me).  
scooterfrog
scooterfrog Reader
6/8/25 9:11 p.m.

Ordered a new reverse sw and brake switch 

Brake switch wires are good

Rewired reverse lights and wire to switch and from switch.

Cleaned  up all wires in trunk. 

Added auxiliary fuse box and relay ignition switched power

Added /base  plastic bushing on the shifter so the shifter stays in when going into reverse.  Pain in the ass shifter assembly is not service able  and nla.  Proud of this one ill write it up on the mgexp board

Once i get the switches. I can add the plates mirrors and wipers and try to pass inspection. Woo hoo.

scooterfrog
scooterfrog Reader
6/17/25 12:47 p.m.
  • installed brake switch
  • Installed reverse switch
  • added plates
  • wipers and new washer pump and "bag"
  • passenger seat now slides AND reclines
  • driver seat slides.  trying to get it to recline caused the lever to break off and get in my arm (8 stitches later)
  • window cranks and door pulls installed
  • window regulators cleaned and greased
  • greased and installed convertible top frame needs the surface rust "converted"
  • Painted spare wheel,  looks better in real life mow do 4 more.
  •  

Mirrors wont go into the doors with supplied screws.  the inserts are stripped out.  i will use self tappers ump a half inch higher.  base will cover old holes.

Need to remove driver seat and fix  recliner...  this has one of the few  rounded stuck nuts and bolts  i have encountered so far.

Right now i am $995  including tools required .  

where can find the challenge accounting rules. im am trying to capture everything but i cannot

my wife won't let me recoup costs 

 

i if buy

  • wire connectors  100 for $10  do use $10  or $.10.  each used
  • vaume caps usewd 3  of 10 in the package
  • Rags brake kleen, grease
  • oil and filter
  • my grinder broke  i bought another one.
  • i bought a sewing awl for the top
  • examples.
  •  
scooterfrog
scooterfrog Reader
6/23/25 4:16 p.m.

well I found the challenge rules it wasn't hard.  i think the biggest difference is how shop supplies are calculated,  shipping is included and there are materials that don't count towards the price.  oh my swmbo won't let me recoup 

 

all stitched up  slow week,  but

got the mirrors on,

disassembled the driver seat, 

  • unstuck the reliner mechanism,
  • repaired the foam with glue
  • repaired the seatback card  with gorilla tape
  • Webbing for the bottom cushion  added  some springs for more support.  (grm style  lots of nicley bent up coathangers)
  • washed covers and  stitced up  a few rips  with my sewing awl  (looks better than my arm)
  • painted the frames
  • put everything back together
  • reinstalled seat with new hardware.

car is now inspectable    (*as in i aware of nothing that would fail it)

i was told the brakes were recent and fluids were recent,  oil didn't look good and coolant looked good.

scooterfrog
scooterfrog Reader
6/24/25 2:17 p.m.

today i finished reworking the passenger seat

scooterfrog
scooterfrog Reader
6/24/25 2:17 p.m.

i don't care if anyone reads this.  its nice to have a place to log it,

Recon1342
Recon1342 UltraDork
6/24/25 4:00 p.m.

A lot of us just follow along and watch the shenanigans. 

No advice for the budget, but it sure looks like you're making good progress!

eedavis
eedavis GRM+ Memberand New Reader
6/24/25 5:27 p.m.
Recon1342 said:

A lot of us just follow along and watch the shenanigans. 

No advice for the budget, but it sure looks like you're making good progress!

definitely! brings back memories of Spridgets I had ... longer ago than needs thinking about, thanks.

haven't often wanted another, but your original deal on the car would have been hard to pass up.

XLR99 (Forum Supporter)
XLR99 (Forum Supporter) GRM+ Memberand SuperDork
6/24/25 6:55 p.m.
Recon1342 said:

A lot of us just follow along and watch the shenanigans. 

No advice for the budget, but it sure looks like you're making good progress!

Agreed, I love following projects like this. Plus I may have been shopping FBM for something similar from time to time...

scooterfrog
scooterfrog Reader
7/10/25 3:01 p.m.

Glad i'm not yelling into the void.  

passenger seat is in.  it was the last thing i did before surgery.

 

i just bought a grill and 3 of 4 surrounds   on ebay for $129  shipped  from the UK  Chrome bumper conversion for <250

2 weeks ago i had my third corneal transplant.  i had the first 2 30ish yeas ago,  one failed in January  i have been out of commission for 2 weeks

i know of nothing that will keep me from passing MA inspection.  but i cannot drive for at least another week, an no one else in the house can drive a standard

must do soon.

  • oil change.  level is good but leaks  no idea how bad it is
  • diff fluid change
  • gearbox  change
  • brake fluid
  • clutch fluid

 

I missed goal 1  (inspected  July 4)   I was ready,  but could not get done with work in time (of day) to get it inspected the week of jun 22

Goal 2  is one autocross  by November (end of season in Boston)  i havent done ax  since moved back to Boston 20 years ago.  i was pretty active in Chicago (sts  and DS (street tire) i think i need to be mostly not leaking for that.

Indy - Guy
Indy - Guy MegaDork
7/10/25 3:05 p.m.

In reply to scooterfrog :

I hope the surgery is successful and you can see well soon.

 

Sounds like your #2 goal is attainable with steady effort and progress yes

scooterfrog
scooterfrog Reader
7/23/25 10:28 a.m.

im almost 4 weeks post surgery goign well

i have done 2 tiny things  

battery hold down,  i knew it was needed to autocross and i could do it form the top of the car.

and i was naughty .

put the car on jack stands and drained and filled the diff.  it was low.  after filling i put  clean paper bag under the car to see if it would drip.  it did.  i could not get the drain plug in as much as i hoped to.  the threads wer half good and half messed up.  i tired to fix, clean, straighten them a but with a gentle hacksaw  before putting them back in and filling.

It helped but was insufficient

is a cheap tap and die set worth having.  or is it "buy once cry once"

ordered all new drain and fill for diff, oil pan and trans.  I will try again.

NermalSnert (Forum Supporter)
NermalSnert (Forum Supporter) Dork
7/23/25 10:53 a.m.
scooterfrog said:

i don't care if anyone reads this.  its nice to have a place to log it,

My first car was a '72 Midget. I been watchin'.

eedavis
eedavis GRM+ Memberand New Reader
7/23/25 11:00 a.m.
scooterfrog said:

...
is a cheap tap and die set worth having.  or is it "buy once cry once"
...

depends on the cost+hassle of replacing the work piece.  And the crying part often isn't that big for a single tap or die. McMaster-Carr pretty reliably sells good stuff, and in my experience the Century brand have been good values if you rather buy local.

orthoxstice
orthoxstice Reader
7/23/25 12:18 p.m.

My Chinese tap and die set did pretty well for general automotive repair (so mostly chasing threads) for three or four years until I left it in the shop space I had when I had to move out. For all I know it's still soldiering on somewhere...

If I was a machinist or fabricator I don't think I'd have had the same experience. 

scooterfrog
scooterfrog Reader
7/24/25 2:53 p.m.

ok,  cheap tap and dy to clean up threads

got grill and surrounds  the top (hood  piece came from another auction)  so chrome bumpers, brackets and grill and round turn signals about 150.  rubber bumper delete priceless.  

 

i will probably not change the rear  fenders.  i will figure out how to fill the big front holes  because my round turn signals  are the right height but dont fill a rectangular space.  

not sure if i will center them under the headlight or push towards the grill like in the picture

Indy - Guy
Indy - Guy MegaDork
7/24/25 2:57 p.m.

In reply to scooterfrog :

I like them pushed in towards the grill (as pictured).  Bonus, it makes filling the hole simpler.

scooterfrog
scooterfrog Reader
7/25/25 3:17 p.m.

In reply to Indy - Guy :

thanks for the feedback my thinking as well.

TED_fiestaHP
TED_fiestaHP HalfDork
7/25/25 7:08 p.m.

    If you want to fill the light hole, without metal and bodywork / paint, you could make a piece to fill the opening.   A thin sheet of black plastic, delrin or similar, could just attach with some black trim screws.  Mcmaster Carr has plastic like that.  If fairly thin it will bend around the shape of the car.

oppositelocksmith
oppositelocksmith Reader
7/26/25 12:03 p.m.

Scooter, see if your club runs HCS. That's your best bet for a category to run in autocross if they still run it.

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